A team at Beijing University of Technology and Osaka University’s JWRI presents PHOENIX, a physics-informed hybrid optimization framework. It integrates machine-vision U-Net, a sliding-window LSTM-MLP predictor, and a conditional neuromodulation BPNN to forecast VPPA welding melt-pool instabilities 0.05 s ahead at 98.1% accuracy while substituting costly X-ray data.
Key points
- Transfer-learning VGG16-U-Net vision module extracts dynamic X-ray and camera features for melt-pool morphology and flow.
- Sliding-window LSTM-MLP predictor fuses 18 physics-derived features to forecast melt-pool instability 0.05 s ahead with 98.1% accuracy.
- CBN-BPNN substitutes expensive saddle-point data with physics-constrained quasistatic welding parameters, reducing reliance on costly imaging.
Why it matters: By proactively predicting weld instabilities with minimal data, this approach boosts industrial automation reliability and cuts inspection costs.
Q&A
- What is variable polarity plasma arc (VPPA) welding?
- How does physics-informed modeling reduce data requirements?
- What roles do LSTM and MLP play in time-ahead prediction?
- What is conditional neuromodulation in the CBN-BPNN model?